Roof Coatings
Distribution Warehouse Roof Restoration
A 60,000 sq ft aging TPO roof restored with a seamless silicone system — no tear-off, zero disruption to operations.
The Challenge
The facility’s 60,000 sq ft single-ply roof was
leaking at dozens of seams and fasteners. A full
tear-off would have shut down shipping
operations for weeks and cost several times
more than restoration.
Our Solution
We power-washed the entire roof, reinforced
every seam and penetration with fabric-
embedded base coat, then spray-applied a
high-solids silicone membrane over the whole
field. Work was staged section by section so the
dock stayed open the entire time.
A failing roof doesn’t always need a costly tear-off. Our spray-applied roof coating and foam
systems restore the roof you already have — sealing every seam, fastener, and penetration into one
waterproof, reflective membrane.
Spray polyurethane foam (SPF) adds R-value and slope for drainage, while a silicone or polyurea
topcoat reflects the sun, lowers cooling costs, and shrugs off ponding water. The result is a
renewable roof that can be re-coated instead of replaced.
We work on flat and low-slope commercial roofs, metal buildings, and residential structures — all
without the mess, disruption, and landfill waste of a full replacement.
Project Timeline
01
Site Assessment
Inspection, measurements and
moisture/adhesion testing to define scope.
02
Surface Preparation
Cleaning, grinding or blasting plus detailing of
cracks, seams and penetrations.
03
Coating Application
Spray-applied system installed to spec thickness
by certified applicators.
04
Inspection & Handover
Quality checks, final walkthrough and warranty
documentation.
Results
Eliminated 100% of active leaks
Roof surface temperature dropped, cutting cooling costs
15-year renewable warranty issued
Zero operational downtime during the project
Project at a Glance
Location
Twin Cities, MN
Completed
2024
Category
Roof Coatings
Area
60,000 sq ft
Scope of Work
- Detailed on-site inspection and written condition report
- Protection of surrounding areas, equipment and finishes
- Full surface preparation and repair of defects
- Installation of Reinforced silicone
- Detailing of edges, joints, drains and penetrations
- Thickness checks, final inspection and site clean-up
Before & After
Why This System Was Chosen
Seamless protection
No seams or joints for water
or chemicals to get through.
Fast return to service
Rapid cure times keep
downtime to a minimum.
Long-term value
Durable, warrantied finish that
outlasts traditional options.
The crew was professional, on schedule and left the site spotless. The finished
roof coatings work exceeded our expectations.
— Client, Twin Cities, MN
Project Specs
Area
60,000 sq ft
System
Reinforced silicone
Duration
9 days
Warranty
15 years
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